Design for Six Sigma Green Belt Programme

Introduction:

Design for Six Sigma (DFSS) is an emerging process management methodology related to traditional Six Sigma. While Six Sigma methodology targets breakthrough improvement of an existing manufacturing or service process (as part of a bigger picture of continuous process improvement), DFSS seeks to avoid manufacturing/service defects at the outset by improving the design process during the initial system/product development phase. In short, DFSS aims to build the efficiencies of Six Sigma methodology into the design process before the implementation phase. The desired outcome of DFSS is a system/product solution that increases product and service effectiveness in the eyes of the customer, leading to greater customer satisfaction and market share.

DFSS integrates the tools application systematically into an IDOV (Identify, Design, Optimize & Validate) roadmap, essentially deploying the best practices in VOC & systems engineering into the design process. When effectively executed, the IDOV roadmap brings an organization closer to achieving ‘Six Sigma’ levels of performance by ‘designing in’ these expectations into the system/product development process.

This 10-day training workshop is organized into 4 phases (IDOV phases) spanning a 4-week period. Participants are required to work in teams on real, small-scale DFSS projects during the workshop to aid learning. Each week (or phase) of workshop consists of 2 days of classroom training followed by on-site project execution for the remainder of the week to apply the techniques learnt. At the beginning of the next training phase, participants are required to present their project progress of the previous phase.

By the end of the workshop, participants will have gained an appreciation of DFSS as a business strategy and learnt how to apply it on a DFSS project. By completing the DFSS projects at the end of training, participants will have demonstrated competency in applying key DFSS techniques and project management skills. The workshop ends with participants understanding the responsibilities of a DFSS Green Belt and its role in the requirements management process of a system/product development project.

Duration: 10 Days

Target Audience:

Managers, design engineers, technical specialists, quality professionals, reliability engineers in the Design Engineering, R&D, Continuation Engineering, etc. functions, preferably with minimum 2 years of work experience and basic knowledge of statistics.

Programme Objectives:

This interactive workshop will groom participants to be DFSS Green Belts with a proficient knowledge of key DFSS techniques to apply to small-scale DFSS projects as part of a system/ product development project. At the end of the workshop, participants will be able to:

• Understand the concept & principles of DFSS as a business strategy
• Apply the key DFSS techniques on a DFSS project using the IDOV roadmap
• Demonstrate practical application of DFSS through real DFSS team-projects
• Appreciate the responsibilities of a DFSS Green Belt and its role in the requirements management process of a system/product development project

Programme Content:

Identify Phase
- Introduction to DFSS
- Voice of the Customer
- Quality Function Deployment
- Project Definition
- On-Site Project Application

Design Phase
- Identify Phase Project Review
- TRIZ & Design Alternatives
- Design for Assembly & Manufacturability
- Design Selection using Pugh/SDI Matrix
- Design FMEA
- Review of Hypothesis Testing
- Statistical Modeling with Design of Experiment
- On-Site Project Application

Optimize Phase
- Design Phase Project Review
- Sensitivity Analysis
- Monte Carlo Simulation
- Statistical Tolerance Allocation
- Capability Score (Short-Term)
- On-Site Project Application

Validate Phase
- Optimize Phase Project Review
- Error-Proofing for Process/Design
- SPC & Control Plans
- DFSS Scorecard
- On-Site Project Application)
Project Review
Assessment

Contact Us

This is a customised programme. Please contact Kaizen Consulting Group for more information and programme customisation:

Email: contact_us@kcg.com.sg
Tel: (65) 68484109

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